🔧 PD TDI Tuning Guide
A step-by-step tuning guide for PD engines — click a section below 👇
📏 MAP Sensor Rules (Apply to PD100 / PD130 / PD150)
- Up to ~220 bhp → 3 bar is fine (PD130/PD150 have 3 bar stock).
- GT1752 turbo can run on 3 bar.
- GT1756 or larger → 4 bar required.
- Any power target above ~220 bhp → 4 bar required.
🛠️ PD100 Tuning Breakdown
🔥 150 BHP Goal
Compulsory:
- Healthy stock engine
Recommended:
- Decat or straight-through exhaust
- Front mount intercooler (FMIC)
180–200 BHP Goal
- 3 bar MAP sensor
- G60 single mass flywheel + VR6 clutch
- PD150 head bolts (12.9 tensile)
- PD150 turbo
- PD130 520/550cc or PD150 550cc injectors
- Front mount intercooler
220–240 BHP Goal
- All items from previous goals
- 4 bar MAP sensor (required above ~220 bhp)
- Turbo options:
- GT1752 → ~220–225 bhp (3 bar OK)
- GT1756 → ~225–235 bhp (4 bar required)
- GT1856 → ~235–250 bhp (4 bar required)
- 2.5–2.75″ exhaust system
⚠️ Higher power can stress the PD100 bottom end — tune responsibly for reliability.
⚙️ PD130 Tuning Breakdown
🔥 180–190 BHP Goal
- Stock turbo (GT1749VA)
- Healthy MAF, N75, vacuum lines
- Stock clutch is fine up to ~250 bhp
- Install PD150 head bolts (12.9) when tuning for 180 bhp or higher
- Decat & FMIC recommended
200–220 BHP Goal
- Front mount intercooler
- 3 bar MAP sensor is fine up to ~220 bhp
- Turbo options:
- PD150 turbo (GT1749VB) → ~200 bhp
- GT1752 → ~220–225 bhp (3 bar OK)
- GT1756 → ~225–235 bhp (4 bar required)
- GT1856 → ~235–250 bhp (4 bar required)
250–280 BHP Goal
- 4 bar MAP sensor (required for 1756+ or any target above ~220)
- 2.5–3″ exhaust system
- Upgraded FMIC & boost pipes
- ASZ or ARL 550cc injectors minimum (not BLT or AVF/AWX)
- GT1856 is the largest true bolt-on turbo for this setup
- Above this power, GTB / GTD series turbos are required
- For 260–280+ bhp, use Firad 80% or larger nozzles and a 272 camshaft
- For 250+ bhp: a 6-paddle clutch mated with the stock Sachs dual mass flywheel is recommended
💬 For builds aiming above 250 bhp or custom hybrid setups, contact us for guidance on the best turbo, injector, and camshaft combination for your goals.
🚀 PD150 Tuning Breakdown
🔥 190–200 BHP Goal
- Stock GT1749VB turbo
- Healthy engine & sensors
- Stock clutch is fine up to ~250 bhp
- Decat / EGR delete / FMIC recommended
220–240 BHP Goal
- 3 bar MAP sensor is fine up to ~220 bhp
- Front mount intercooler
- Turbo options:
- GT1752 → ~220–225 bhp (3 bar OK)
- GT1756 → ~225–235 bhp (4 bar required)
- GT1856 → ~235–250 bhp (4 bar required)
250–280 BHP Goal
- 4 bar MAP sensor (required for 1756+ or any target above ~220)
- 2.5–3″ exhaust system
- Upgraded FMIC & boost pipes
- ASZ or ARL 550cc injectors minimum (not BLT or AVF/AWX)
- GT1856 is the largest true bolt-on turbo for this setup
- Above this power, GTB / GTD series turbos are required
- For 260–280+ bhp, use Firad 80% or larger nozzles and a 272 camshaft
- For 250+ bhp: a 6-paddle clutch mated with the stock Sachs dual mass flywheel is recommended
💬 For builds aiming above 250 bhp or custom hybrid setups, contact us for guidance on the best turbo, injector, and camshaft combination for your goals.
💬 Not sure what suits your build? Contact us for a tailored plan and safe calibration.
